Stadler Anlagenbau GmbH
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Digital Maintenance

Machine data at your service

Our solutions are designed to optimize the performance of your sorting plant, leveraging machine data to reduce operational costs and maximize uptime.

STADLER Connect on screen in front of sorting plant

By combining both existing and newly generated sensor data, we provide a comprehensive view of your plant's operations. Using advanced statistical analysis and AI, our tools distill complex data into clear, actionable maintenance tasks and recommendations, empowering operators to focus on their core responsibilities.

For an easy and fast monitoring

All modules in the palm of your hand

With Preditive Maintenance, we enable a proactive approach to asset management, reducing unplanned downtime and streamlining spare parts management. Our Blockage Detection module helps you to detect blockages before they occur and clear them accordingly, before they cause costly downtimes. With our Downtime Tracker we automatically track every downtime that happens in the plant including its reasons. This way, we enable you to improve your plant operations significantly in the long run. Our Support Portal further enhances operational efficiency, offering access to troubleshooting resources and expert assistance.

 

STADLER Connect on tablet and smartphone

Predictive Maintenance

Challenge in plant: 

Unplanned maintenance events due to equipment failures cause unplanned downtime and expensive emergency repairs 

Solution and benefits: 

Early equipment failure detection through proactive condition monitoring, enabling predictive maintenance planning 

  • Increased uptime 

  • Reduced maintenance costs 

  • Extended equipment lifespan 

  • Enhanced sorting performance 

Blockage Detection

Challenge in plant: 

Short-term plant downtimes and equipment damage due to undetected blockages 

Solution and benefits: 

Machine data monitoring of all relevant conveyors simultaneously to automatically detect material blockages on conveyor belts 

  • Improved operational efficiency with reduced downtime 

  • Deeper insights for strategic plant optimization 

  • Extended plant lifespan through reduced wear and tear 

Downtime Tracker

Challenge in plant: 

High downtime costs due to missing overview of downtimes and their reasons 

Solution and benefits: 

Automatic calculation of technical availability and plant utilization with KPI and statistics visualization 

  • Increased transparency on downtime occurrence and location 

  • Automated and real-time tracking without manual data entry 

  • Smoother plant operation through reduced troubleshooting 

  • Improved plant uptime 

Support Portal

Challenge in plant: 

Missing overview of ongoing and solved After-Sales cases. 

Solution and benefits: 

Direct connection to out After Sales 

  • Overview of all After-Sales tickets 

  • Direct communication with our After-Sales ticket system 

Data-driven insights from our modules ensure better personnel logistics, simplified maintenance, and smoother plant operations overall.

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