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Ballistic separator Trommel screen Conveyor technology Label Remover STADLER PRODUCTS

Keeping our promises The origins of today’s STADLER Anlagenbau GmbH date back to the 18th century. Today, just as it was back then, the company’s success is based on a philosophy of intrinsic values and mutual appreciation. As a specialist in the design, manufacturing and assembly of automated sorting systems and machines for the recycling industry, still family run and now in its seventh generation with Willi Stadler at the helm, business is in demand all over the world. Keeping customers’ desires and requirements in mind at all times, STADLER represents the very best “Made in Germany” quality combined with advanced engineering expertise. In all of this, STADLER relies on traditional values. Honesty and trust – these are what set STADLER apart and are the foundations of its success, both past and future. Contents Ballistic separators 4 STT2000 8 PPK2000 10 STT5000 12 STT6000 14 Trommel screens 16 Conveyor technology 20 Type GG 24 Type MF 24 Type SO 25 Type BU 25 Type PX 26 Type EH 28 Type KF 29 Type DK 30 Label Remover 32 Philosophy www.w-stadler.com 3 2 Philosophy

As a global market leader in ballistic separators, we are conscious of our pioneering role. We are always listening to our customers all over the world – we offer a wide range of intelligent solutions for a huge variety of infeed materials. STADLER Ballistic separators www.w-stadler.com 5 4 Ballistic separators

Our robust selection STADLER ballistic separators stand out from the crowd thanks to a whole series of exclusive performance features. Ballistic separators overview Type overview Infeed material Tilt adjustment STT2000 · Paper/cardboard · Films and mixed hollow body products · Lightweight packaging · Plastic · Plastic fraction from domestic waste Manual 0° –25° PPK2000 · Paper · OCC · Cardboard Cannot be adjusted (pre-set to optimum value) 10° STT5000 · Pre-screened MSW · Mixed industrial and bulky waste · Mixed construction waste Hydraulic 7.5° –25° STT6000 · Unsorted and unshredded construction waste · Industrial waste · Bulky waste with individual pieces up to 100 kg Manual 17.5° –20° Extracted fractions Typical components Rolling Hard, heavy and typically 3D materials such as plastic containers, plastic bottles, wood, tins, stone Screened Materials smaller than the diameter of the paddle perforations Flat Soft, light and typically flat materials such as films, paper, textiles Model shown STT5000 1. Infeed material 2. Rolling fraction 3. Screened fraction 4. Flat fraction · The pivoting frame with tilt adjustment means there is no need to tilt the entire machine. There is no longer any need to adjust the conveyors – saving time and money. · Bolt-on screens, which can be replaced individually when they are worn · Particularly robust construction · Shafts with protective covers · High energy efficiency · Convenient features such as large maintenance openings – both above and below the working area. · A real highlight is the stacking function of our STT2000 and STT5000 ballistic separators. This facilitates multi-level sorting of different particle sizes. · The first of its kind – the STT6000 ballistic separator is the powerhouse for very special infeeds. It is able to efficiently sort construction, industrial and bulky waste, even if it has not been pre-sorted or shredded. 1 2 4 3 3 4 2 www.w-stadler.com 7 6 Ballistic separators overview

STT2000 ballistic separator PIVOTING FRAME · With manual tilt adjustment between 0° and 25° for fast adjustment of sorting quality EASY MAINTENANCE AND ADJUSTMENT · Bolt-on screens · Easy access to all areas of the machinery thanks to maintenance doors SHAFT QUALITY · Robust design for sorting dry waste · Optimum rating of shaft stroke and speed – for maximum throughput and minimum machine vibrations MODEL VARIETY · A choice of various machine widths and lengths for high-efficiency sorting processes in line with the required throughputs STACKING · A maximum of three ballistic separators can be stacked to increase the separation quality for different particle size fractions ADJUSTABLE OUTER SKIN · For flexible design of the material infeed and plant integration Type STT2000_6_1 STT2000_6_2 STT2000_6_3 STT2000_6_2H STT2000_6L_1 STT2000_8_1 L×W×H** 5.5×2.5×2.3 m 5.5×2.5×4.6 m 5.5×2.5×7.0 m 8.1 ×2.5×2.4 m 7.4×2.5×2.3 m 5.5×3.2×2.3 m Drive power 4 kW 2×4 kW 3×4 kW 2×4 kW 4 kW 2×4 kW Number of paddles 6 2×6 3×6 2×6 6 8 Screen area 8.8 m2 2×8.8 m2 3×8.8 m2 2×8.8 m2 13.1 m2 11.7 m2 Weight 6 t 12 t 18 t 12 t 7 t 8 t Volume flow* 60 m3/h with screen covering 45 mm 90 m3/h with screen covering 45 mm bottom and 120 mm top 125 m3/h with screen covering 45 mm bottom, 120 mm centre, 120×240 mm top 65 m3/h with screen covering 45 mm 65 m3/h with screen covering 45 mm 85 m3/h with screen covering 45 mm * The values given are reference values and may vary according to particle size distribution, screen perforation sizes and material composition. Throughput rates can be calculated exactly based on tests carried out in our Technology Centre. ** Widths without drive motor www.w-stadler.com 9 8 STT2000 ballistic separator

PPK2000 ballistic separator PADDLES · Z-shaped paddles for effective separation of paper and cardboard · Bolt-on coverings with different perforations and surfaces for easy maintenance and adjustment MAINTENANCE DOORS · For convenient access to all machine areas SHAFT QUALITY · Robust design for sorting dry waste · Optimum rating of shaft stroke and speed – for maximum throughput with minimal machine vibrations ADJUSTABLE OUTER SKIN · For flexible design of the material infeed and plant integration Type PPK2000_6_1 L×W×H** 5.8×2.5×2.4 m Drive power 4 kW Number of paddles 6 Screen area 13 m2 Weight 6 t Volume flow* 60 m3/h with screen covering 300×250 mm * The values given are reference values and may vary according to particle size distribution, screen perforation sizes and material composition. Throughput rates can be calculated exactly based on tests carried out in our Technology Centre. ** Widths without drive motor Paddles Z-shaped with fall stage Maintenance doors Easy access to the inside of the separator for maintenance and cleaning Feature Special paddle adaptation for optimised separation of cardboard For separating paper, OCC and cardboard – without 3D fractions www.w-stadler.com 11 10 PPK2000 ballistic separator

STT5000 ballistic separator Paddles The paddles are made of special profiles that are 10 mm thick Maintenance doors Easy access to the inside of the separator for maintenance and cleaning Hydraulic adjustment Tilt angle of the paddles can be adjusted Pivoting frame Extremely robust materials and construction PIVOTING FRAME · With hydraulic tilt adjustment between 7.5° and 25° for easy adjustment of sorting quality PADDLES · Bolt-on coverings with different perforations and surfaces for easy maintenance and adjustment. · Very robust design for processing flows of moderately heavy and heavy materials MAINTENANCE DOORS · For convenient access to all areas of the machinery SHAFT QUALITY · Robust design for sorting moist waste. · Optimum rating of shaft stroke and speed – for maximum throughput and minimum machine vibrations MODEL VARIETY · A choice of various machine widths and lengths for high-efficiency sorting processes in line with the required throughputs MODULAR STACKING · A maximum of two ballistic separators can be stacked to increase separation quality for different particle size fractions ADJUSTABLE OUTER SKIN · For flexible design of the material infeed and plant integration Type STT5000_4_1 STT5000_6_1 STT5000_6_2 STT5000_8_1 L×W×H** 6.9× 1.8×3.2 m 6.9×2.5×3.2 m 6.9×2.5×5.8 m 6.9×3.2×3.2 m Drive power 9.2 kW 11 kW 2× 11 kW 2×9.2 kW Number of paddles 4 6 2×6 8 Screen area 7.5 m2 11.3 m2 2× 11.3 m2 15 m2 Weight 10 t 13 t 26 t 17 t Volume flow* 45 m3/h with screen covering 50 mm 70 m3/h with screen covering 50 mm 100 m3/h with screen covering 50 mm bottom and 130 mm top 95 m3/h with screen covering 50 mm * The values given are reference values and may vary according to particle size distribution, screen perforation sizes and material composition. Throughput rates can be calculated exactly based on tests carried out in our Technology Centre. ** Widths without drive motor www.w-stadler.com 13 12 STT5000 ballistic separator

STT6000 ballistic separator Shafts 280 mm for extreme stability Lubrication Central lubrication during operation Two drives Unique drive solution for prolonged shaft service life SHAFT QUALITY · Single-piece cast shafts with an extra-large diameter provide extremely good stability without the need for additional supports inside the machinery LUBRICATION · Since the labyrinth sealing gaps are filled with grease during operation via the lubricant holes in the shafts, the multi-sealed shaft bearings do not require any additional lubrication PADDLES · The special layout of five paddles and very thick materials ensure low- vibration operation and maximum stability – even if the materials being sorted are incredibly heavy PROTECTION AGAINST WEAR · The side walls around the paddles feature replaceable wear protection plates MAINTENANCE DOORS · For convenient access to all areas of the machinery Type STT6000_5_1 L×W×H** 6.1 ×3.0×6.1 m Drive power 2× 18.5 kW Number of paddles 5 Screen area 14.2 m2 Weight 25 t Volume flow* 200 m3/h with screen covering 200 mm * The values given are reference values and may vary according to particle size distribution, screen perforation sizes and material composition. Throughput rates can be calculated exactly based on tests carried out in our Technology Centre. ** Widths without drive motor Landfill extraction 2-stage separation: screen 90–200 mm Landfill extraction Rolling > 200 mm Landfill extraction Large-surface fraction Specially designed for large material Thanks to generously sized material outlets and completely smooth contours in the screen outlet, the STT6000 can sort individual particles that are up to two metres long. www.w-stadler.com 15 14 STT6000 ballistic separator

Durable STADLER quality – it pays for itself in the long run The use of 10-mm Hardox steel results in robust and incredibly strong, torsion-resistant trommel screens. What’s more, the drive, support and guide wheels feature double bearings for extremely low-vibration operation. STADLER trommel screens www.w-stadler.com 17 16 Trommel screens

Trommel screens The aim is to create order Reliable break-up of material compounds. Even distribution of the materials being sorted. Optimum sizing of materials into different particle sizes. This is what our trommel screens do. BASE FRAME · Robust design for smooth operation SUSPENSION · Plastic-coated drive, support and guide wheels ensure low-vibration operation even at high speeds SIZING · Different screen plates are available with perforations in various shapes and sizes – including winding protection EASY MAINTENANCE · STADLER trommel screens feature large access walkways, multiple maintenance openings, generously sized and monitored safety doors and interior lighting TRANSPORT · STADLER trommel screens are also available in a bolted version – making extra-large designs easier to transport Material is graded into different particle sizes with simultaneous material homogenisation and break-up of material compounds. STADLER trommel screens can be manufactured in lengths of up to 24 metres. This table shows an overview of the most common screen lengths and diameters. Drum body 3,000 × 12,000 3,000 × 10,000 2,500 × 14,000 2,500 × 12,000 2,500 × 10,000 2,500 × 8,000 2,500 × 6,000 1,800 × 5,000 Total length (mm) 16,450 14,345 19,740 16,893 14,893 12,570 10,492 9,144 Screen length (mm) 12,005 10,000 6,992 + 6,992 12,000 10,000 8,000 6,000 5,000 Screen diameter (mm) 3,000 3,000 2,500 2,500 2,500 2,500 2,500 1,800 Total width (mm) 4,350 4,350 3,800 3,750 3,750 3,750 3,400 2,450 Total height (mm) 3,727 3,727 3,661 3,663 3,663 3,664 3,640 2,790 Weight (t) 35 33 18 + 18.5 27 24 21.7 16.2 10.3 Inclination (*) 3˚ 3˚ 3˚ 3˚ 3˚ 3˚ 3˚ 3˚ *Throughput (m3/h) 161 135 161 135 112 90 67 56 *Assumption based on typical industrial/MSW waste with a screening grade of 80%. www.w-stadler.com 19 18 STADLER trommel screens

Well-thought-out down to the smallest detail – for maximum flexibility A lightweight, high-quality and torsion-free metal framework with modular construction allows flexible configuration of sorting plants. STADLER conveyor technology 20 21 www.w-stadler.com Conveyor technology

Literally leading the way STADLER conveyor technology shows how it´s done: thanks to their modular design, these conveyors are suitable for every application and all site conditions. Our modular solution not only impresses with fast on-site installation, it also keeps transport costs down with smaller packaging dimensions. STADLER conveyors are available in several different widths, as well as up to four different side-wall heights. The length can be freely selected in increments of 100 mm. STADLER conveyors – equipped with a premium-quality frame body · Welded body with anti-corrosion surface coating · Available in various finishes – from a high-quality powder coating to hot-dip galvanised · Lightweight and extremely torsion-resistant · Frame suitable for all belt versions Conveyor technology overview Model shown Type PX Return run – support rolls (image shows anti-entanglement design) Scrapers keep belt surface clean Smooth seal between side wall and belt Drives with shaft-mounted bevel gear box www.w-stadler.com 23 22 Conveyor technology overview

Centre distance up to 58 m with a belt width of 600 mm; up to 15 m with a belt width of 2400 mm Belt widths 600/800/ 1000/ 1200/ 1400 1600/ 1800/2000/2400 mm Drum diameter 220 mm Belt type EP400/3 2+0 MOR/OR Centre distance up to 93 m with a belt width of 600 mm; up to 28 m with a belt width of 2000 mm Belt widths 600/800/ 1000/ 1200 1400/ 1600/ 1800/2000 mm Drum diameter 320 mm Belt type EP400/3 4+2 MOR/OR For flows of light to moderately heavy materials and average centre distances, together with compact design. Conveyor type GG Conveyor type MF For flows of moderately heavy to heavy materials and long centre distances – with low drive powers at the same time. · Robust steel table and sliding belt support · Available with four different side-wall heights and seals · Robust scraper made of steel or vulcanised rubber – depending on the flight design · Space-saving SEW bevel gear motors · Rolling belt support on three-part support units · Available with three different side-wall heights · Robust scraper made from various steel grades or vulcanised rubber – depending on the flight design · Space-saving SEW bevel gear motors Conveyor type BU Centre distance up to 25 m Belt widths 1200/ 1400/ 1600/ 1800 2000/2200/2400 mm Drum diameter 320 mm Belt type EP400/3 2+0 MOR/OR Developed for temporary storage of sorted material fractions, the STADLER storage conveyor has side walls up to 2.5 metres tall. · Rolling belt support means heavy materials can be accommodated in the storage area · Thanks to robust doors made of steel segments, the entire storage capacity can always be fully utilised · Space-saving SEW bevel gear motors The side wall and belt position have been specially designed to sort material as efficiently as possible directly on the conveyor. · Discharge chutes that can be flexibly positioned allow sorting of different fractions . The ergonomic design of the frame enables a comfortable working position · Adaptable belt speeds for optimum sorting results · Space-saving SEW bevel gear motors · Rolling belt support m ns heavy materials can be acc mmo ated in th storage area · Thanks to robust doors made of stee segm nts, the entire storag capacity can always be fully utilised · Space-saving SEW bevel gear motors Centre distance up to 48 m with 600 mm belt width Belt widths 600 / 1000/ 1200 mm Drum diameter 320 mm Belt type EP400/3 2+0 MOR/OR Conveyor type SO www.w-stadler.com 25 24 Conveyor technology

Advantages: · Easy maintenance and cleaning due to good accessibility of the fans and due to the removable duct cover · Higher purities of the positive ejected fractions · Can be used with all belt widths and with all sensor types · Low power consumption Centre distance up to 12 m Belt widths 600 - 2900 mm Drum diameter 220 mm Belt type 4,1 - 2,1 mm PU belt 2,4 mm PVC (5 mm PVC) belt EP400/3+2 MOR belt Speed 3,2 m/s; 4 m/s The STADLER conveyor PX has been specially designed for use with sensor-based sorting technology. Thanks to conveyor speeds that can be precisely controlled, it efficiently spreads the flow of material. Conveyor type PX · Special side wall sealing for operation at high conveyor speeds · Expansion hood with integrated maintenance platform available as an option · Special support rolls and balanced drums for low-vibration operation · Higher speeds for film/paper with the use of the optional stabilizer · The standard version includes a slot for a sensor under the belt; optionally an optical sensor can also be used · Space-saving SEW bevel gear motor with sliding movement to create space in the area of the conveyor’s head end Return run - support rolls Stackable for lower transport costs from width of 2100 onwards Grease cartdrige for continuous lubrication Scrapers in various designs; carbide PU Drive and tail drum are dynamically balanced Slot for additional sensor Drive mounted on tail end with maintenance switch Lip seal with infeed protection With the stabilizer (optional), the air flow produced by the fans, keep the material evenly distributed across the belt, even at high speed. Light barrier for operation monitoring Frequency-controlled three-phase fans Easy maintenance accessibility in open state Easy maintenance accessibility in closed state Conveyor technology www.w-stadler.com 27 26

Maintenance door and opening with inspection window Cable winch for guiding plate adjustment Air outlet from inside with washable filter elements Maintenance platform extended · An adjustable separating splitter allows optimisation of the separation precision · One maintenance access point and one maintenance opening are located on both the left and right side of the hood. An inspection window with externally operable glass protection is located on the mounting side of the maintenance opening. · Integrated maintenance platform with fixed position inside the hood · Different units and conveyors can be connected to the EH via an adapter. Belt widths 600 – 3000 mm Front adapter PX conveyor Material cutting Fixed separating edge Rotary separating drum For material and air control in sorting systems with compressed air discharge of one or two fractions. Hood type EH Inside view of the separating splitter adjustment mechanism Option: separating splitter with separating drum Chain lubricator Controlled via 24 V valve Flights Variable positioning of the flights is possible. Closed profiles on the belt guarantee maximum stability. · The use of sturdy lateral sections and various chain and belt designs enables the STADLER chain conveyor to transport whatever material is required · The KF can be used as an infeed conveyor, a baler feed conveyor or a feed hopper, depending on how the angular sections are positioned · Space-saving SEW bevel gear motors · The drive and return shaft can be removed laterally, forwards or backwards. Centre distance up to 50 m Belt widths 1200 – 2400 mm Drum diameter 326 mm Belt type EP400/3 4+2 MOR/OR EP500/4 5+2 MOR/OR Belt type Standard chain up to 87 kN reinforced chain up to 240 kN Bush conveyor chains allow flows of even heavy and large materials to be transported with ease. Access platform and pull cord gantries Conveyor type KF www.w-stadler.com 29 28 Conveyor technology

· The system consists of a combination of metering drum and chain conveyor in the bunker version, which enables the ideal storage and dosing of the feeding material · Reliable material distribution · Large maintenance opening via the positioning unit – blockages and wraps can be removed even in the filled state · The working height of the drum can be adjusted to three different heights (100 mm increments) · Lateral removal of the rotor body possible The material is homogenised, ensuring a constant system feed and higher purity. Positioning unit Drum height adjustment Hand crank Open and closed maintenance access Exchangeable flights Flight Length 140 Length 190 Volume flow 60 m3 per m width Length up to 40 m Sidewall-height bunker 2300 mm Belt widths 1200 – 2400 mm Diameter metering drum 1400 mm Dosing system type DK www.w-stadler.com 31 30 Conveyor technology

Our powerful label remover processes up to nine tonnes of plastic bottles per hour – achieving a quality standard of up to 80 per cent of labels removed. It features a robust overall construction and is incredibly resistant to impurities. STADLER Label Remover www.w-stadler.com 32 33 Label Remover

Label Remover Type Label Remover 1600 Label Remover 2000 L×W×H 2522× 1870×2450 mm 3350 × 2220 × 2450 mm Drive power 37 kW 55 kW Stator diameter 1620 mm 2020 mm Weight 4.6 t approx. 7.1 t approx. Mass flow* up to 6 t/h up to 9 t/h A shining example of German engineering Equipped with blades made from high-tensile steel that are attached to the rotor at one end so they can oscillate freely, and to the housing’s inner wall at the other, the label remover processes a mass flow of up to nine tons per hour – depending on the particle size and material composition. * The stated values are reference values and may vary according to the particle size and material composition. Throughput rates can be calculated exactly based on tests carried out in our Technology Centre. Electrical cabinet with frequency inverter Rotor with rotating arms Quality motor and gear box from SEW Belt drive with tensioning pulley Maintenance doors with safety lock Adjustable rotor speed – from 20 to 60 Hz (80 to 240 rpm) Stator and rotor knife made from high-tensile steel www.w-stadler.com 35 34 Label Remover

STADLER Anlagenbau GmbH Max-Planck-Straße 21 88361 Altshausen GERMANY Phone +49 7584 9226 -0 info@w-stadler.de www.w-stadler.de STADLER UK Leafield Building, Church Road Ashford TN23 1RD Kent UNITED KINGDOM Phone +44 1233 225 600 Contact: Dr. Benjamin Eule benjamin.eule@stadler-engineering.com www.stadler-engineering.com STADLER AMERICA LLC P.O. Box 910 Calfax, NC 27235 UNITED STATES OF AMERICA Phone +1 336 497 4572 Contact: Mat Everhart meverhart@w-stadler.com www.w-stadler.com

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